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Poka yoke meaning and example

poka yoke meaning and example

Thats a lot of poke-yoke.
However, this cost will be more than offset in the long term stability and performance of the output.Most of these examples come from the shop floor where poka yoke has its roots.Self inspection is a detection inspection in which the operator or device checks the work at the process for a quicker feedback loop to the source of the error.Its important to ensure that poka-yoke is reliable, easily diagnosed, and not burdensome if you expect it to achieve its goal of increasing productivity.Ultimately if the product gets to the customer as a defect, the intangibles, such as reputation, can exceed the tangible cost. The ability of the machine to reach out and touch its environment makes it possible to automate many things that are otherwise dependent on the operator.Processes where you must pay close attention to avoid mistakes are a good place to start looking.A gauge identifies a problem, but an operator must remember to use.Examples of Real-World Poka Yokes, car keys are one of the most widely used poka yoke devices.
Parts can be either reversible (no incorrect orientation) or keyed to make sure they will always be installed properly.
This is easily done with a probe, or we can have the operator visually check.
If the part is asymmetrical, a simple pin that protrudes into air when the part is correctly oriented but that blocks wooden poker table plans the part if it is upside down provides a contact method poka-yoke.
Thats poka-yoke for your cadcam operators work.
The little switch that keeps the microwave from running when the door is opened is a safety device that keeps you from zapping yourself if you try to get your food before the ding.They make jobs easier, and let people focus on coming up with better ways to do their jobs rather than spending their energy trying to avoid mistakes.Perhaps you want to make sure that tapping in aluminum is always done with form taps and never cut taps.The same is true of dual hand switches on heavy machines that must be pressed for the machine to run.A good poka yoke definition is simply mistake proofing.Become familiar with poka yokes.Which of the sinks is lower risk?How much longer would it take to fill a tank if you had to know how much gas you had to start, and subtract that from the capacity of your tank, and then slow down the pump when you got close to being full?Examples of Poka-Yoke The examples listed below are devices that help prevent or detect mistakes.

Develop a talent for identifying opportunities for mistake-proofing devices.
What if the water amount (and even the temperature) could be programmed quickly at the faucet?